• +86 0574-26286999
  • head_icon_2-1 sales@derekmetal.com
    • facebook twitter linketin instagram
    English
    English French German Portuguese Spanish Russian Japanese Korean Arabic Irish Greek Turkish Italian Danish Romanian Indonesian Czech Afrikaans Swedish Polish Basque Catalan Esperanto Hindi Lao Albanian Amharic Armenian Azerbaijani Belarusian Bengali Bosnian Bulgarian Cebuano Chichewa Corsican Croatian Dutch Estonian Filipino Finnish Frisian Galician Georgian Gujarati Haitian Hausa Hawaiian Hebrew Hmong Hungarian Icelandic Igbo Javanese Kannada Kazakh Khmer Kurdish Kyrgyz Latin Latvian Lithuanian Luxembou.. Macedonian Malagasy Malay Malayalam Maltese Maori Marathi Mongolian Burmese Nepali Norwegian Pashto Persian Punjabi Serbian Sesotho Sinhala Slovak Slovenian Somali Samoan Scots Gaelic Shona Sindhi Sundanese Swahili Tajik Tamil Telugu Thai Ukrainian Urdu Uzbek Vietnamese Welsh Xhosa Yiddish Yoruba Zulu Kinyarwanda Tatar Oriya Turkmen Uyghur
    Inquiry
    Leave Your Message
    China Suppliers MFWN Square Face Milling Cutter – Factory Direct, 50-250mm, 6 Cutting Edges for Superior Machining
    Hot Products
    Products Categories
    Featured Products
    Indexable Face Mill

    Indexable Face Mill
    BBT Angle Head DG90 Series

    BBT Angle Head DG90 Series
    DBJ DT DEB NBH Micro Boring

    DBJ DT DEB NBH Micro Boring
    SF/DSF Shrink-Fit Holder

    SF/DSF Shrink-Fit Holder
    SDV Anti-vibration Tools For Lathes

    SDV Anti-vibration Tools For Lathes
    Cutting Data

    Cutting Data
    DHP-Z Adjustable Hydraulic Chuck/SF-Z Adjustable Shrink Fit Chuck

    DHP-Z Adjustable Hydraulic Chuck/SF-Z Adju...
    Boring Inserts - TBGT Insert Grades - Boring

    Boring Inserts - TBGT Insert Grades - Boring
    Universal Accessories - Insert Screw

    Universal Accessories - Insert Screw
    Accessories for Turning Syste

    Accessories for Turning Syste
    0102030405
    Type–MFWN-Square-Face-Milling-Cutter2.jpg
    Type–MFWN-Square-Face-Milling-Cutter.jpg

    China Suppliers MFWN Square Face Milling Cutter – Factory Direct, 50-250mm, 6 Cutting Edges for Superior Machining

    ,

    Introducing our advanced milling cutter, designed with a Kr=90° angle and a standard diameter range of 50-250mm, perfect for precision machining needs. As a leading manufacturer in China, we offer a variety of insert options that enhance machining economy with 6 cutting edges for improved efficiency. Our inserts are versatile, making them ideal for machining cast iron, steel, stainless steel, and challenging materials,
    The exceptional compatibility between the cutter body and insert ensures an almost perfect 90-degree vertical alignment, maximizing precision. This tool allows for diverse machining applications, including surface milling, step machining, groove cutting, and vertical milling,
    Designed with a large front angle and dynamic slope, it minimizes resistance and vibration during operation, leading to a smoother finish on your workpiece surface. Trust our factory in China for high-quality milling solutions and become part of our extensive network of suppliers who rely on our reliable and efficient products.

    ,
      Contact us
      Product Detail

      derek Machining Case
      Type–MFWN-Square-Face-Milling-Cutter
      7 Jan 2019
      ⚙ Vertical Machine
      • Processed material: 45# steel
      • Material hardness: HB180
      • Specification of mill: MFWN90-160-40-10T-R
      • Insert: WNGU080608N-GM JP5125
      • Cutting rate (Vc): 140m/min (280r/min)
      • Feed (Fz): 0.15mm/t (Vf=420mm/min)
      • Cutting depth (Ap): 2.5mm
      • Cutting width (Ae): 130mm
      • Coolant: Air
      derek Machining Case
      Testing Equipment: Tool Presetting and Measuring Machine from ZOLLER, Germany
      Tool Presetting and Measuring Machine - ZOLLER Germany
      Most of cutters in the market is difficult to avoid the angle deviation problem of Figure 2 and Figure 3 because it is necessary to take into account inserts from different brands; However DEREK cutter is based on the DEREK own inserts, which results in the installation and matching machining as shown in Figure 1. It can achieve a near-perfect 90° design.
      derek Machining Case
      Roughness Machining Case
      7 Jan 2019
      • Insert: WNGU080608N-GM JP5225
      • Cutting speed (Vc): 200m/min
      • Feed rate (Fz): 0.1mm/t
      • Cutting depth (Ap): 1.2mm
      • Cutting width (Ae): 40mm
      • Better roughness result received under the same cutting conditions due to DEREK precision control of run-out.
      derek Machining Case
      Comparison of cutting load capacity
      Comparison of cutting load capacity
      Machined material: QT500
      Tool: MFWN90-80-27-5T-R（Φ80）
      Cutting speed (Vc): 160m/min
      Feed rate (Fz): 0.13mm/t
      Cutting depth (Ap): 2.0mm
      Comparison of surface roughness after finishing machining
      Comparison of surface roughness after finishing machining
      Machined material: 42CrMo
      Tool: MFWN90-50-22-4T-R (Φ50)
      Cutting speed (Vc): 200m/min
      Feed rate (Fz): 0.1mm/t
      Cutting depth (Ap): 0.3mm
      Comparison of axial runout after installing the insert
      Comparison of axial runout after installing the insert
      Tool: MFWN90-80-27-5T-R (Φ80)
      Teeth: 5
      derek The Massive Blank Workpiece
      Keep stable impact resistance by high density insert and the cutting edge with micro-lubrication treatment.
      The Massive Blank Workpiece Machining Case
      Tool Specifications
      • Face milling cutter: MFWN90-80-27-5T-R
      • Insert: WNGU080608N-GM (JP5125/JP5225)
      • Cutting speed (Vc): 160m/min
      • Feed rate (Fz): 0.13mm/t
      • Cutting depth (Ap): 2.0mm
      • Cutting width (Ae): 60.0mm
      derek Mechanical Parts 42CrMo
      Keep stable wear resistance by PVD nano coating with high hardness and excellent resistance to oxidation.
      Mechanical Parts 42CrMo Machining Case
      Tool Specifications
      • Face milling cutter: MFWN90-50-22-4T-R
      • Insert: WNMU080608N-GM (JP5125/JP5225)
      • Cutting speed (Vc): 201m/min
      • Feed rate (Fz): 0.29mm/t
      • Cutting depth (Ap): 0.3mm
      • Cutting width (Ae): 30.0mm
      derek Type–MFWN Square Face Milling Cutter
      Type–MFWN Square Face Milling Cutter
      derek Product Specifications
      Specification Teeth D D1 d H S Insert screw Wrench Coolant hole Weight
      MFWN90- 50-22-4T 4 50 15 22 40 8 MO50Y140 T15M √ 0.27
      63-22-4T 4 63 18 22 40 8 MO50Y140 T15M √ 0.42
      63-22-5T 5 63 18 22 40 8 MO50Y140 T15M √ 0.42
      80-27-5T 5 80 20 27 50 8 MO50Y140 T15M √ 0.99
      80-27-7T 7 80 20 27 50 8 MO50Y140 T15M √ 0.99
      100-32-7T 7 100 45 32 50 8 MO50Y140 T15M √ 1.49
      100-32-9T 9 100 45 32 50 8 MO50Y140 T15M √ 1.48
      125-40-8T 8 125 55 40 63 8 MO50Y140 T15M √ 2.73
      160-40-10T 10 160 56 40F 63 8 MO50Y140 T15M - 3.8
      200-60-12T 12 200 133.5 60 63 8 MO50Y140 T15M - 5.32
      250-60-14T 14 250 133.5 60 63 8 MO50Y140 T15M - 9.01
      Suitable: DEREK Or SECO Insert
      Fig Specification A S d1 r Composition Stock Work Piece P M K S H
      MFWN fig-1MFWN fig-2MFWN fig-3
      		WNGU080608N-GM 14.04 8.25 7.7 0.8 JP5125 ▲ P   Steel M   Stainless steel
      JP5225 ▲ P   Steel M   Stainless steel S   Heat-resistant alloy
      JC1135 ▲ P   Steel
      JC3115 ▲ K   Cast iron
      Notice:   ▲ Excellent (Instock)     △ Good (Instock)     ○ On Request
      DEREK reserve the rights to update the products specification without prior notice.
      FAQ Frequently Asked Questions
      Q What materials can the DEREK MFWN Square Face Milling Cutter process?
      The DEREK MFWN Square Face Milling Cutter is designed to process a wide range of materials including 45# steel (HB180), 42CrMo alloy steel, QT500 ductile iron, stainless steel, and heat-resistant alloys, depending on the insert grade selected (JP5125, JP5225, JC1135, or JC3115).
      Q Why does DEREK achieve a near-perfect 90° design compared to other brands?
      Unlike most cutters on the market that must accommodate inserts from multiple brands — resulting in angle deviation — DEREK cutters are designed specifically around DEREK's own inserts. This dedicated matching ensures installation precision that achieves a near-perfect 90° cutting angle, as verified using ZOLLER tool presetting and measuring equipment from Germany.
      Q What insert grades are compatible with the MFWN90 cutter series?
      The MFWN90 series is compatible with WNGU080608N-GM inserts in the following grades: JP5125 (Steel & Stainless Steel), JP5225 (Steel, Stainless Steel & Heat-resistant Alloy), JC1135 (Steel), and JC3115 (Cast Iron). SECO inserts are also compatible.
      Q What are the recommended cutting parameters for finishing 42CrMo mechanical parts?
      For finishing 42CrMo mechanical parts, the recommended parameters are: Face milling cutter MFWN90-50-22-4T-R (Φ50), cutting speed Vc = 201m/min, feed rate Fz = 0.29mm/t, cutting depth Ap = 0.3mm, and cutting width Ae = 30.0mm. The PVD nano coating on DEREK inserts ensures stable wear resistance throughout the operation.
      Q How does DEREK control axial runout to improve surface roughness?
      DEREK employs precision manufacturing and strict quality control of insert seating geometry to minimize axial runout after insert installation. As demonstrated in comparative testing with the MFWN90-80-27-5T-R (Φ80, 5 teeth) cutter, DEREK's precision runout control delivers significantly better surface roughness results under identical cutting conditions compared to competing products.
      Q Does the MFWN90 cutter series support coolant-through capability?
      Yes, most models in the MFWN90 series support coolant-through (marked with √ in the specifications table), including sizes from Φ50 up to Φ125. Larger models such as the Φ160, Φ200, and Φ250 variants do not include coolant holes (marked with -). Air cooling can also be used effectively, as demonstrated in the 45# steel machining case.

      Leave Your Message