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China Tool Presetter Factory: High Precision DK-Tool with Locking Design and Optical Measurement - Trusted Suppliers
derek
DK-TOOL PRESETTER
Functions
This tool pre-setter is optical, mechanical and electrical, used for measuring and pre-setting cutting tools for boring machine and machining centers.
derek
Specifications
| Specification | Power | Measuring Range | Resolution | Testing Bar | Dimension L×W×H (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| DK-300 | AC110V/220V 50HZ/60HZ |
(X) 300mm (Z) 30–400mm |
(X) 0.005mm (Z) 0.005mm |
BT50 | 860×560×990 | 102 |
| DK-300 | AC110V/220V 50HZ/60HZ |
(X) 400mm (Z) 30–400mm |
(X) 0.005mm (Z) 0.005mm |
BT50 | 930×600×950 | 108 |
| DK-300 | AC110V/220V 50HZ/60HZ |
(X) 600mm (Z) 30–600mm |
(X) 0.005mm (Z) 0.005mm |
BT50 | 1070×680×1050 | 125 |
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Testing Bar
| Specification | D | L | L1 | |
|---|---|---|---|---|
| BT/SK50-DZ40-260 | (With) | 40 | 260 | 250 |
| BT40-DZ40-250 | (For choice) | 40 | 250 | 240 |
| BT30-DZ32-200 | 32 | 200 | 190 | |
| SK40-DZ40-250 | 40 | 250 | 240 | |
| SK30-DZ32-200 | 32 | 200 | 190 | |
| HSK100A-DZ50-260 | 50 | 260 | 225 | |
| HSK63A-DZ40-250 | 40 | 250 | 220 | |
| HSK50A-DZ32-200 | 32 | 200 | 170 | |
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Adapter
| Specification | |
|---|---|
| BT/SK50-30 | (For choice) |
| BT/SK50-40 | |
| BT/SK50-HSK50 | |
| BT/SK50-HSK63 | |
| BT/SK50-HSK100 | |
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Operations And Notice
A
Before Operating, Please Read the Following Points Carefully:
- Check if the package is intact and presetter is in good condition;
- Unfasten the set screws, and fasten it with adjusting screws included in package;
- Clean with anti-rust oil. No gasoline, nor any solvent with acetone.
B
Checking the Following Points Before Operating:
- Unfasten the set screw on X axis (See yellow pasters on this equipment);
- Unfasten the set screw on Z axis (See yellow pasters on this equipment);
- Check the lubrication system;
- Clean the spindle;
- Clean the test bar;
- Before every operation, Procedures 4 and 5 aforementioned shall be done.
C
Notices:
- Move the Z-axis with one hand;
- No pulling nor pushing Z-axis brutally; Please push the Z-axis gently approaching the tool and then micro adjust with one hand;
- Please don't touch probe with the cutting edge to avoid any damage to probe and meter.
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Instructions
A
Return X-axis to Zero:
- Clean the spindle and test bar;
- Move Z-axis to an angle of 90° in clock-wise direction, to avoid the bump between test bar and X-axis;
- Adjust the probe of X-axis to the test bar and make indicator touch the "0" in clock-wise direction;
- Set the display data of X-axial same as the radius of testing bar, which means it is ready for testing.
B
Measuring Procedures:
- Make sure X-axis is set to Zero;
- Lock the tool with set screw on Z-axis;
- Move the spindle and make the cutting edge touch the probe of X-axis. Indicator points to the first Zero position;
- Set the required sizes of tools and the value of radius on X-axis;
- Unfasten the locking nut anti-clock-wisely and dismantle the tool.
derek
Frequently Asked Questions
Q
What is the DK-Tool Presetter used for?
The DK-Tool Presetter is an optical, mechanical and electrical instrument designed for measuring and pre-setting cutting tools used in boring machines and machining centers. It ensures accurate tool length and diameter settings before machining operations begin.
Q
What is the measurement resolution of the DK-300 presetter?
The DK-300 presetter offers a resolution of 0.005mm on both the X-axis and Z-axis, providing high-precision tool measurement suitable for demanding machining environments.
Q
Which spindle interface types are compatible with the DK-Tool Presetter?
The presetter supports a wide range of spindle interfaces including BT50, BT40, BT30, SK50, SK40, SK30, HSK100A, HSK63A, and HSK50A through its standard and optional testing bars and adapters.
Q
How should I clean and maintain the DK-Tool Presetter?
Clean the presetter with anti-rust oil only. Do not use gasoline or any solvent containing acetone, as these may damage the instrument. Regularly clean the spindle and test bar before each measurement session, and check the lubrication system as part of routine maintenance.
Q
What power supply does the DK-Tool Presetter require?
The DK-Tool Presetter operates on AC 110V/220V at 50Hz/60Hz, making it compatible with standard industrial power supplies in most countries worldwide.
Q
What precautions should be taken when operating the Z-axis?
Always move the Z-axis with one hand and avoid pulling or pushing it forcefully. Gently approach the tool with the Z-axis and then use micro-adjustment for precise positioning. Never allow the cutting edge to directly contact the probe, as this may cause damage to both the probe and the measuring meter.