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    China Type-MFXN Square Face Milling Cutter Suppliers - Factory Direct, Enhanced Cutting Performance & Versatile Inserts
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    0102030405
    Type–MFXN-Square-Face-Milling-Cutter2.jpg
    Type–MFXN-Square-Face-Milling-Cutter1.jpg

    China Type-MFXN Square Face Milling Cutter Suppliers - Factory Direct, Enhanced Cutting Performance & Versatile Inserts

    Introducing our high-performance cutting tool, specifically designed for precision machining. Engineered with a Kr angle of 90°, this tool accommodates standard diameters ranging from 50mm to 160mm. It offers a variety of insert options to suit your unique processing needs, Our innovative design features a large anterior horn and dynamic slant, ensuring effortless cutting with minimal vibration. This significantly enhances the surface roughness of your workpieces, providing superior finishing results. The robust thick insert is built to resist breakage, allowing for a maximum cutting depth of up to 7.5mm, Versatile and efficient, this non-directional insert is capable of handling a wide range of machining operations, including plane, step, grooving, and verticality machining. With double faces and six teeth, our tool provides an economical and practical solution compared to traditional alternatives, As a leading supplier in China, our factory prioritizes quality and performance, ensuring that you receive reliable tools for all your machining applications. Choose us for innovative solutions that elevate your production capabilities
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      Product Detail

      Type–MFWN Square Face Milling Cutter MFXN Series
      Type–MFWN Square Face Milling Cutter
      Type–MFWN Square Face Milling Cutter
      • Kr: 90°
      • Standard Diameter: 50–160mm
      • Insert Options: More options for inserts
      Feature
      • The structure has a large anterior horn and dynamic slant design, easily for cutting and low vibration. Effectively improved surface roughness of the workpiece.
      • Thick insert is remarkable for anti-broken, which can be ensured for the maximum cutting depth as 7.5mm.
      • The non-directional insert can deal with many kinds of processing, including plane, step, grooving, verticality machining.
      • Double faces and 6 teeth, more economical and practical than the traditional tools.
      Machining Case

      Machine: Vertical machine

      Processed Material: 45# steel

      Material Hardness: HRC30

      Specification of Mill: MFXN90-100-32-8T-R

      Insert: XNEX080608-GM QP5125

      Cutting Rate (Vc): 180m/min (580r/min)

      Feed (Fz): 0.2mm/t (Vf=930mm/min)

      Cutting Depth (Ap): 2mm

      Cutting Width (Ae): 80mm

      Coolant: Water

      Type–MFWN Square Face Milling Cutter
      Machining Case
      MFXN90 Specification Table
      Specification Teeth D d H S Insert Screw Wrench Stock
      MFXN90- 50-22-4T-R 4 50 22 40 7.5 MO40C130 Q15B △
      50-22-5T-R 5 50 22 40 7.5 MO40C130 Q15B △
      63-22-4T-R 4 63 22 40 7.5 MO40C130 Q15B △
      63-27-6T-R 6 63 27 40 7.5 MO40C130 Q15B △
      63-27-7T-R 7 63 27 40 7.5 MO40C130 Q15B △
      80-27-5T-R 5 80 27 50 7.5 MO40C130 Q15B △
      80-27-7T-R 7 80 27 50 7.5 MO40C130 Q15B △
      80-27-9TR 9 80 27 50 7.5 MO40C130 Q15B △
      100-32-6T-R 6 100 32 50 7.5 MO40C130 Q15B △
      100-32-8T-R 8 100 32 50 7.5 MO40C130 Q15B △
      100-32-11T-R 11 100 32 50 7.5 MO40C130 Q15B △
      125-40-7T-R 7 125 40 63 7.5 MO40C130 Q15B △
      125-40-11T-R 11 125 40 63 7.5 MO40C130 Q15B △
      125-40-14T-R 14 125 40 63 7.5 MO40C130 Q15B △
      160-40-12T-R 12 160 40 63 7.5 MO40C130 Q15B △
      160-40-16T-R 16 160 40 63 7.5 MO40C130 Q15B △
      Suitable: DEREK Or SECO Insert
      Insert Specifications (MFXN Series)
      Fig Specification A S d1 r Composition Stock Work Piece P M K S H
      MFXN InsertMFXN InsertMFXN Insert
      		XNEX080608-GM 12.7 6.45 4.55 0.8 QP5125 ▲ P Steel M Stainless steel K Cast iron
      QP5225 ▲ P Steel M Stainless steel H Hardened steel
      Notice: ▲ Excellent (Instock)    △ Good (Instock)    ○ On Request
      Type–MFWN Square Face Milling Cutter MFWN Series
      Type–MFWN Square Face Milling Cutter
      Type–MFWN Square Face Milling Cutter
      • Kr: 90°
      • Standard Diameter: 50–250mm
      • Insert Options: More options for inserts
      Feature
      • 6 cutting edges achieve better machining economy.
      • Insert has wide-area applications which is suitable for machining cast iron, steel, stainless steel and difficult-to-machine materials.
      • Excellent matching of cutter body and insert is close to perfect 90° vertical.
      • A variety of machining areas is feasible including surface, step, groove and vertical milling.
      • The design of large front angle and dynamic slope provides low resistance and vibration during machining. The roughness of workpiece surface is also improved.
      Machining Case

      Machine: Vertical machine

      Processed Material: 45# steel

      Material Hardness: HB180

      Specification of Mill: MFWN90-160-40-10T-R

      Insert: WNGU080608N-GM JP5125

      Cutting Rate (Vc): 140m/min (280r/min)

      Feed (Fz): 0.15mm/t (Vf=420mm/min)

      Cutting Depth (Ap): 2.5mm

      Cutting Width (Ae): 130mm

      Coolant: Air

      Contrast Experiment: Angle Deviation

      Testing Equipment: Tool Presetting and Measuring Machine from ZOLLER, Germany

      Angle Deviation Contrast Experiment
      Most of cutters in the market is difficult to avoid the angle deviation problem of Figure 2 and Figure 3 because it is necessary to take into account inserts from different brands; However DEREK cutter is based on the DEREK own inserts, which results in the installation and matching machining as shown in Figure 1. It can achieve a near-perfect 90° design.
      Contrast Experiment: Surface Roughness

      Insert: WNGU080608N-GM JP5225

      Cutting Speed (Vc): 200m/min

      Feed Rate (Fz): 0.1mm/t

      Cutting Depth (Ap): 1.2mm

      Cutting Width (Ae): 40mm

      Surface Roughness Contrast Experiment
      Better roughness result received under the same cutting conditions due to DEREK precision control of run-out.
      Application Example
      Comparison of cutting load capacity
      Cutting Load Capacity Comparison
      Machined Material: QT500
      Tool: MFWN90-80-27-5T-R（Φ80）
      Cutting Speed (Vc): 160m/min
      Feed Rate (Fz): 0.13mm/t
      Cutting Depth (Ap): 2.0mm
      Comparison of surface roughness after finishing machining
      Surface Roughness After Finishing
      Machined Material: 42CrMo
      Tool: MFWN90-50-22-4T-R (Φ50)
      Cutting Speed (Vc): 200m/min
      Feed Rate (Fz): 0.1mm/t
      Cutting Depth (Ap): 0.3mm
      Comparison of axial runout after installing the insert
      Axial Runout Comparison
      Tool: MFWN90-80-27-5T-R (Φ80)
      Teeth: 5
      The Massive Blank Workpiece
      Cutting length: 8.43m
      Massive Blank Workpiece
      Keep stable impact resistance by high density insert and the cutting edge with micro-lubrication treatment.
      Tool: MFWN90-80-27-5T-R（Φ80）
      Face Milling Cutter: MFWN90-80-27-5T-R
      Insert: WNGU080608N-GM (JP5125/JP5225)
      Cutting Speed (Vc): 160m/min
      Feed Rate (Fz): 0.13mm/t
      Cutting Depth (Ap): 2.0mm
      Cutting Width (Ae): 60.0mm
      Mechanical Parts 42CrMo
      Cutting length: 19.8m
      Mechanical Parts 42CrMo
      Keep stable wear resistance by PVD nano coating with high hardness and excellent resistance to oxidation.
      Face Milling Cutter: MFWN90-50-22-4T-R
      Insert: WNMU080608N-GM (JP5125/JP5225)
      Cutting Speed (Vc): 201m/min
      Feed Rate (Fz): 0.29mm/t
      Cutting Depth (Ap): 0.3mm
      Cutting Width (Ae): 30.0mm
      Type–MFWN Square Face Milling Cutter
      Type–MFWN Square Face Milling Cutter
      MFWN90 Specification Table
      Specification Teeth D D1 d H S Insert Screw T Wrench Coolant Hole Weight
      MFWN90-50-22-4T 4 50 15 22 40 8 MO50Y140 T15M √ 0.27
      MFWN90-63-22-4T 4 63 18 22 40 8 MO50Y140 T15M √ 0.42
      MFWN90-63-22-5T 5 63 18 22 40 8 MO50Y140 T15M √ 0.42
      MFWN90-80-27-5T 5 80 20 27 50 8 MO50Y140 T15M √ 0.99
      MFWN90-80-27-7T 7 80 20 27 50 8 MO50Y140 T15M √ 0.99
      MFWN90-100-32-7T 7 100 45 32 50 8 MO50Y140 T15M √ 1.49
      MFWN90-100-32-9T 9 100 45 32 50 8 MO50Y140 T15M √ 1.48
      MFWN90-125-40-8T 8 125 55 40 63 8 MO50Y140 T15M √ 2.73
      MFWN90-160-40-10T 10 160 56 40F 63 8 MO50Y140 T15M - 3.8
      MFWN90-200-60-12T 12 200 133.5 60 63 8 MO50Y140 T15M - 5.32
      MFWN90-250-60-14T 14 250 133.5 60 63 8 MO50Y140 T15M - 9.01
      Suitable: DEREK Or SECO Insert
      Insert Specifications (MFWN Series)
      Fig Specification A S d1 r Composition Stock Work Piece
      P   M   K   S   H
      MFWN InsertMFWN InsertMFWN Insert
      		WNGU080608N-GM 14.04 8.25 7.7 0.8 JP5125 ▲ P Steel M Stainless steel
      JP5225 ▲ P Steel M Stainless steel S Heat-resistant alloy
      JC1135 ▲ P Steel
      JC3115 ▲ K Cast iron
      Notice:   ▲ Excellent (Instock)     △ Good (Instock)     ○ On Request
      Frequently Asked Questions
      What is the standard diameter range of the MFWN Square Face Milling Cutter?
      The MFXN series covers a standard diameter range of 50–160mm, while the MFWN series covers a wider range of 50–250mm. Both series feature a 90° cutting angle (Kr=90°) and are suitable for a variety of milling applications.
      What materials can the MFWN Square Face Milling Cutter machine?
      The MFWN cutter is compatible with a wide range of materials including steel (P), stainless steel (M), cast iron (K), heat-resistant alloys (S), and hardened steel (H), depending on the insert grade selected (JP5125, JP5225, JC1135, JC3115).
      What is the maximum cutting depth for the MFXN series?
      The MFXN series features a thick insert design that ensures a maximum cutting depth of 7.5mm, providing excellent anti-breakage performance and stability during heavy-duty milling operations.
      Why does DEREK achieve a near-perfect 90° angle compared to other brands?
      DEREK cutters are engineered and matched with DEREK's own proprietary inserts, ensuring precise installation and near-perfect 90° vertical accuracy. Most competitors must accommodate inserts from multiple brands, which introduces angle deviation. This has been verified using ZOLLER tool presetting and measuring equipment from Germany.
      What types of machining operations can the MFWN cutter perform?
      The MFWN Square Face Milling Cutter supports a wide variety of machining operations including surface milling, step milling, groove milling, and vertical milling. Its non-directional insert design makes it highly versatile for different workpiece geometries and production requirements.
      Are the inserts for MFWN and MFXN series in stock?
      Yes, all major insert grades including QP5125, QP5225 (MFXN series) and JP5125, JP5225, JC1135, JC3115 (MFWN series) are marked as Excellent (▲) and are available in stock. Certain tool body configurations marked △ are also in stock, while ○ items are available on request.

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