HSK BT SK Blank Adapter - High Hardness Precision Tool from China Suppliers and Factory

The installing error could be avoided by choosing customized tools with indexable inserts. Because boring head and cartridge are unified as a whole, it doesn't need two stage install any more.

It helps achieve the highest-precision machining target and utmost work efficiency in mass production.

• Indexable Inserts
  Special indexable inserts can be supplied according to customers' requirements.
• Adjustable Frames
  Supply adjustable frames for insert pocket to get a high repeatability.
• Kinds Of Adapter System
  To meet different manufacturing machines, we can design and customize sorts of holder structures including shrink fit chuck and hydraulic chuck, with different cone, such as HSK and BT.
• Customized Inserts
  On request, customized inserts are available, including ground inserts with sophisticated cutting edge and PCD/CBN inserts.

Derek designs the most suitable tool structure, covering the tip type, the cooling method, the geometric shape, the processing parameter, etc.) specially for each type of a customer's tool based on the material of the processed and the customer's real processing conditions whether it is drilling, milling, reaming, boring or any other machining, so as to meet different customers' diversified demands for machining precision, smooth finish, processing efficiency and tool service life.

Based on two decades' manufacturing experience, Derek's excellent production techniques guarantees the quality of special tools, which are extensively used in metalworking of automobile, aeronautics and astronautics, medical and equipment manufacture industries. Special tools bring down the production cost in mass production dramatically.

• Stepped Cutting
  Taking cutting condition and work piece into consideration, a stepped special tool can be designed and produced, which not only shortens the processing time but also increases the cutting performance.
• Special Cutting Edge
  A special cutting edge can be achieved on customers' demand, to finish the sophisticated machining.
• Optimized Cutting Edge
  Optimized cutting edge promises a smaller cutting resistance, a longer tool life and a better surface performance.
• Unique Chipbreaker Design
  Special design and optimize the chipbreaker for those tools used in a close cutting condition, which makes the chip-removal easier, cutting edge cooler, and more valid machining.

The artificial polycrystalline diamond and the natural monocrystalline diamond are the known materials with the highest hardness in the nature. The tools made of these two materials enjoy a much longer service life than usual cemented carbide tools. The diamond tool, equipped with high hardness and thermal conductivity as well as low frictional factor, boasts its outstanding cutting performance.

• Superior Tool Life
  Compared with the usual tools, PCD tools enjoy a superior tool life, which reduces the production cost dramatically.
• Ground PCD Edges
  The cutting edge of PCD is ground to the special shape to meet a unique metalworking requirement. The tool life can be more than 10,000 times.
• Mirror Effect
  The surface processed by the PCD tool is always very flat and smooth just like a mirror because of the super-high rotation speed of the PCD tool, which leaves out the customer's polishing procedure.
• Extraordinary Performance
  With high hardness and thermal conductivity as well as low frictional factor, boasts its outstanding cutting performance, which makes it the only choice in some machining solutions.
• Extra Chipbreaker
  According to a specific cutting condition, PCD tools with special chipbreakers are available. And it results in a better cutting performance.

Usually, it takes about 4-5 usual and special tools to machine one small and simple work piece. However, it asks for more than 20 pcs of tools for a sophisticated component. Let's take the airplane manufacturing as an example. Thousands of tools are required during the manufacturing. If one factory wants to produce 5 pcs of work piece at one time, then they have to choose about 100 different tools to finish the work. Derek is ready to offer you well selected tools to finish your work efficiently.

On the basis of two decades' manufacturing experience, equipped with state-of-the art manufacturing machines, Derek's professional technical staff and service personnel are ready to offer you one-stop service for your project and metalworking demand. On receipt of your drawings of work piece to be machined, we will supply you a full machining solution, including standard tools, special tools, and inserts, which will fulfill your requirement, such as production machines, working environment, lead time of work piece, etc.