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China HSK BT SK Blank Adapter | High-Quality Suppliers & Factory Direct Manufacturing
derek
HSK Blank Adapter
| Specification | D | L |
|---|---|---|
| HSK50A-52-200 | 52 | 200 |
| HSK50A-63-200 | 63 | 200 |
| HSK63A-63-250 | 63 | 250 |
| HSK63A-80-250 | 80 | 250 |
| HSK100A-63-200 | 63 | 200 |
| HSK100A-80-250 | 80 | 250 |
| HSK100A-90-300 | 90 | 300 |
derek
BT Blank Adapter
| Specification | D | L |
|---|---|---|
| BT40-63.5-160 | 63.5 | 160 |
| BT40-63.5-250 | 63.5 | 250 |
| BT50-80-200 | 80 | 200 |
| BT50-80-300 | 80 | 300 |
derek
SK Blank Adapter
| Specification | D | L |
|---|---|---|
| SK40-40.5-160 | 40.5 | 160 |
| SK40-63.5-160 | 63.5 | 250 |
| SK40-63.5-250 | 63.5 | 250 |
| SK50-80-160 | 80 | 160 |
| SK50-80-200 | 80 | 200 |
| SK50-80-300 | 80 | 300 |
derek
Customized Tools With Indexable Inserts
The most efficient CNC cutting tools, unlike traditional tools.
The installing error could be avoid by choosing customized tools with indexable inserts. Because boring head and cartridge are unified as a whole, it don’t need two stage install any more.
It helps achieve the highest-precision machining target and utmost work efficiency in mass production.
Feature:
Indexable Inserts
Special indexable inserts can be supplied according to customers’ requirements.
Adjustable Frames
Supply adjustable frames for insert pocket to get a high repeatability.
Kinds Of Adapter System
To meet different manufacturing machines, we can design and customize sorts of holder structures including shrink fit chuck and hydraulic chuck, with different cone, such as HSK and BT.
Customized Inserts
On request, customized inserts are available, including ground inserts with sophisticated cutting edge and PCD/CBN inserts.
derek
Integrated Special Tools
Widely used in the manufacturing industry
Derek designs the most suitable tool structure, covering the tip type, the cooling method, the geometric shape, the processing parameter, etc.) specially for each type of a customer’s tool based on the material of the processed and the customer’s real processing conditions whether it is drilling, milling, reaming, boring or any other machining, so as to meet different customers’ diversified demands for machining precision, smooth finish, processing efficiency and tool service life.
Based on two decades’ manufacturing experience, Derek’s excellent production techniques guarantees the quality of special tools, which are extensively used in metalworking of automobile, aeronautics and astronautics, medical and equipment manufacture industries. Special tools bring down the production cost in mass production dramatically.
Feature:
Stepped Cutting
Taking cutting condition and work piece into consideration, a stepped special tool can be designed and produced, which not only shortens the processing time but also increases the cutting performance.
Special Cutting Edge
A special cutting edge can be achieved on customers’ demand, to finish the sophisticated machining.
Optimized Cutting Edge
Optimized cutting edge promises a smaller cutting resistance, a longer tool life and a better surface performance.
Unique Chipbreaker Design
Special design and optimize the chipbreaker for those tools used in a close cutting condition, which makes the chip-removal easier, cutting edge cooler, and more valid machining.
derek
Customized PCD Cutting Tools
With extraordinary cutting performance and tool life
The artificial polycrystalline diamond and the natural monocrystalline diamond are the known materials with the highest hardness in the nature. The tools made of these two materials enjoy a much longer service life than usual cemented carbide tools. The diamond tool, equipped with high hardness and thermal conductivity as well as low frictional factor, boasts its outstanding cutting performance.
Feature:
Superior Tool Life
Compared with the usual tools, PCD tools enjoy a superior tool life, which reduces the production cost dramatically.
Ground PCD Edges
The cutting edge of PCD is ground to the special shape to meet an unique metalworking requirement. The tool life can be more than 10,000 times.
Mirror Effect
The surface processed by the PCD tool is always very flat and smooth just like a mirror because of the super-high rotation speed of the PCD tool, which leaves out the customer’s polishing procedure.
Extraordinary Performance
With high hardness and thermal conductivity as well as low frictional factor, boasts its outstanding cutting performance, which makes it the only choice in some machining solutions.
Extra Chipbreaker
According to a specific cutting condition, PCD tools with special chipbreakers are available. And it results in a better cutting performance.
derek
Turn Key Project
Whatever the project is, we are going to take over it.
Usually, it takes about 4-5 usual and special tools to machine one small and simple work piece. However, it asks for more than 20 pcs of tools for a sophisticated component. Let’s take the airplane manufacturing as an example. Thousands of tools are required during the manufacturing. If one factory wants to produce 5 pcs of work piece at one time, then they have to choose about 100 different tools to finish the work. Derek is ready to offer you well selected tools to finish your work efficiently.
On the basis of two decades’ manufacturing experience, equipped with state-of-the art manufacturing machines, Derek’s professional technical staff and service personnel are ready to offer you one-stop service for your project and metalworking demand. On receipt of your drawings of work piece to be machined, we will supply you a full machining solution, including standard tools, special tools, and inserts, which will fulfill your requirement , such as production machines, working environment, lead time of work piece, etc.
Frequently Asked Questions
Q
What blank adapter taper options do you provide?
We offer high-precision blank adapters across a variety of standard tool holder interfaces, including HSK (such as HSK50A, HSK63A, HSK100A), BT (BT40, BT50), and SK (SK40, SK50) standards in multiple diameters and lengths.
Q
How do customized indexable insert tools improve machining efficiency?
Customized tools unify the boring head and cartridge into an integrated body. This design completely eliminates two-stage installation errors, enhances rigidity, and significantly increases cycle efficiency in high-precision mass production.
Q
What are the main advantages of using PCD cutting tools over carbide tools?
PCD (Polycrystalline Diamond) cutting tools provide extreme hardness, superior thermal conductivity, and a very low friction coefficient. They deliver exceptional tool life (often exceeding 10,000 cycles) and produce a mirror-like finish that frequently eliminates secondary polishing operations.
Q
Can Derek supply tailored stepped or specialized cutting profiles?
Yes, we custom design stepped tools, specialized cutting geometries, and application-specific chipbreakers based on the customer's material, machine constraints, and performance targets.
Q
What information is required to get a complete Turn Key Project tooling proposal?
Simply provide your target workpiece component drawings, machine specifications, required tolerances, and production volume goals. Our engineering team will create a full machining solution covering both standard and custom tooling setups.