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    China Suppliers Factory Type-MFXN Square Face Milling Cutter for Improved Surface Finish and High Efficiency
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    0102030405
    Type–MFXN-Square-Face-Milling-Cutter2.jpg
    Type–MFXN-Square-Face-Milling-Cutter1.jpg

    China Suppliers Factory Type-MFXN Square Face Milling Cutter for Improved Surface Finish and High Efficiency

    Introducing our advanced cutting tool, designed for precision and efficiency. With a cutting angle of Kr=90° and a standard diameter range of 50-160mm, this tool offers versatility for various applications. Our factory provides multiple insert options to suit different machining needs.

    The innovative structure features a large anterior horn and a dynamic slant design, which facilitates smooth cutting with minimal vibration. This design significantly enhances the surface roughness of the workpiece, making it a favorite among professionals.

    Engineered with a thick insert, this tool is built to resist breakage, allowing for a maximum cutting depth of 7.5mm. The non-directional insert can handle a wide array of processing tasks, including planar surfaces, steps, grooving, and vertical machining.

    With double faces and 6 teeth, our tool offers a more economical and practical solution compared to traditional tools. As one of the leading suppliers in China, we provide high-quality cutting solutions tailored to your manufacturing needs.

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      Product Detail

      derek Type–MFWN Square Face Milling Cutter (MFXN90 Series)

      Type–MFWN Square Face Milling Cutter Overview
      Type–MFWN Square Face Milling Cutter Details
      Approaching Angle: Kr = 90° Standard Diameter: 50 – 160 mm Multi-insert Options Available

      Key Features

      ■

      The structure features a large anterior horn and dynamic slant design for easy cutting and low vibration, effectively improving the surface roughness of the workpiece.

      ■

      Thick insert construction provides remarkable anti-broken performance, ensuring a maximum cutting depth (Ap) of up to 7.5mm.

      ■

      The non-directional insert adapts to versatile processing modes, including plane, step, grooving, and verticality machining.

      ■

      Double faces with 6 cutting edges offer greater economy and practical efficiency compared to traditional tooling systems.

      Machining Case Study

      Machine: Vertical machine
      Processed Material: 45# steel
      Material Hardness: HRC30
      Milling Cutter Spec: MFXN90-100-32-8T-R
      Insert Spec: XNEX080608-GM QP5125
      Cutting Rate (Vc): 180 m/min (580 r/min)
      Feed per Tooth (Fz): 0.2 mm/t (Vf=930 mm/min)
      Cutting Depth (Ap): 2.0 mm
      Cutting Width (Ae): 80 mm
      Coolant: Water
      MFXN Milling Cutter Body
      Machining Case Real Application

      Tool Body Specifications (MFXN90)

      Specification Teeth D (mm) d (mm) H (mm) S (mm) Insert Screw Wrench Stock
      MFXN90- 50-22-4T-R 4 50 22 40 7.5 MO40C130 Q15B △
      50-22-5T-R 5 50 22 40 7.5 MO40C130 Q15B △
      63-22-4T-R 4 63 22 40 7.5 MO40C130 Q15B △
      63-27-6T-R 6 63 27 40 7.5 MO40C130 Q15B △
      63-27-7T-R 7 63 27 40 7.5 MO40C130 Q15B △
      80-27-5T-R 5 80 27 50 7.5 MO40C130 Q15B △
      80-27-7T-R 7 80 27 50 7.5 MO40C130 Q15B △
      80-27-9TR 9 80 27 50 7.5 MO40C130 Q15B △
      100-32-6T-R 6 100 32 50 7.5 MO40C130 Q15B △
      100-32-8T-R 8 100 32 50 7.5 MO40C130 Q15B △
      100-32-11T-R 11 100 32 50 7.5 MO40C130 Q15B △
      125-40-7T-R 7 125 40 63 7.5 MO40C130 Q15B △
      125-40-11T-R 11 125 40 63 7.5 MO40C130 Q15B △
      125-40-14T-R 14 125 40 63 7.5 MO40C130 Q15B △
      160-40-12T-R 12 160 40 63 7.5 MO40C130 Q15B △
      160-40-16T-R 16 160 40 63 7.5 MO40C130 Q15B △
      Compatibility: Suitable for DEREK or SECO Inserts

      Milling Insert Specifications

      Fig Specification A S d1 r Composition Stock Work Piece (P M K S H)
      Insert view 1Insert view 2Insert view 3 XNEX080608-GM 12.7 6.45 4.55 0.8 QP5125 ▲ P (Steel) M (Stainless steel) K (Cast iron)
      QP5225 ▲ P (Steel) M (Stainless steel) H (Hardened steel)
      ▲ Excellent (In stock) △ Good (In stock) ○ On Request

      derek Type–MFWN Square Face Milling Cutter (MFWN90 Series)

      Type MFWN Face Milling Cutter View 1
      Type MFWN Face Milling Cutter View 2
      Approaching Angle: Kr = 90° Standard Diameter: 50 – 250 mm Comprehensive Insert Selection

      Key Features

      ■

      6 cutting edges achieve superior machining economy and maximize insert usage.

      ■

      Wide application range suitable for machining cast iron, steel, stainless steel, and difficult-to-cut materials.

      ■

      Precision matching between the cutter body and insert delivers a near-perfect 90-degree vertical shoulder.

      ■

      Broad machining versatility covers surface, step, slot/groove, and vertical milling operations.

      ■

      Engineered with a large front angle and dynamic slope to deliver low cutting resistance and vibration while refining workpiece roughness.

      Machining Case Study

      Machine: Vertical machine
      Processed Material: 45# steel
      Material Hardness: HB180
      Milling Cutter Spec: MFWN90-160-40-10T-R
      Insert Spec: WNGU080608N-GM JP5125
      Cutting Rate (Vc): 140 m/min (280 r/min)
      Feed per Tooth (Fz): 0.15 mm/t (Vf=420 mm/min)
      Cutting Depth (Ap): 2.5 mm
      Cutting Width (Ae): 130 mm
      Coolant: Air

      Contrast Experiments & Performance Verification

      1. Contrast Experiment: Angle Deviation

      Testing Equipment: Tool Presetting and Measuring Machine from ZOLLER, Germany

      ZOLLER Angle Deviation Experiment

      ■ Most standard cutters in the market struggle to avoid the angle deviation shown in Figure 2 and Figure 3 due to accommodating multiple general brands. In contrast, the DEREK cutter body is customized to match DEREK inserts (Figure 1), achieving a near-perfect 90° vertical design.

      2. Contrast Experiment: Surface Roughness

      Insert: WNGU080608N-GM JP5225
      Cutting Speed (Vc): 200 m/min
      Feed Rate (Fz): 0.1 mm/t
      Cutting Depth (Ap): 1.2 mm
      Cutting Width (Ae): 40 mm
      Surface Roughness Comparison Result

      ■ Superior surface roughness is achieved under identical cutting conditions thanks to DEREK's strict precision runout control.

      Application Examples

      Cutting Load Capacity

      Cutting Load Capacity Comparison
      Material: QT500
      Tool: MFWN90-80-27-5T-R (Φ80)
      Vc: 160 m/min | Fz: 0.13 mm/t
      Ap: 2.0 mm

      Surface Roughness Finishing

      Surface Roughness Finishing
      Material: 42CrMo
      Tool: MFWN90-50-22-4T-R (Φ50)
      Vc: 200 m/min | Fz: 0.1 mm/t
      Ap: 0.3 mm

      Axial Runout Performance

      Axial Runout Comparison
      Tool: MFWN90-80-27-5T-R (Φ80)
      Teeth: 5
      Precision runout after insert installation

      Workpiece Processing Tests

      The Massive Blank Workpiece

      Massive Blank Workpiece Test

      Cutting length: 8.43m

      ■ Maintains stable impact resistance through high-density inserts and cutting edges treated with micro-lubrication.

      Cutter: MFWN90-80-27-5T-R (Φ80)
      Insert: WNGU080608N-GM (JP5125/JP5225)
      Vc: 160 m/min | Fz: 0.13 mm/t
      Ap: 2.0 mm | Ae: 60.0 mm

      Mechanical Parts 42CrMo

      Mechanical Parts 42CrMo Test

      Cutting length: 19.8m

      ■ Sustains consistent wear resistance through high-hardness PVD nano-coating with superior anti-oxidation capability.

      Cutter: MFWN90-50-22-4T-R
      Insert: WNMU080608N-GM (JP5125/JP5225)
      Vc: 201 m/min | Fz: 0.29 mm/t
      Ap: 0.3 mm | Ae: 30.0 mm
      MFWN Cutter Body Dimensions 1
      MFWN Cutter Body Dimensions 2

      Tool Body Specifications (MFWN90)

      Specification Teeth D (mm) D1 (mm) d (mm) H (mm) S (mm) Insert Screw T Wrench Coolant Hole Weight (kg)
      MFWN90-50-22-4T 4 50 15 22 40 8 MO50Y140 T15M √ 0.27
      MFWN90-63-22-4T 4 63 18 22 40 8 MO50Y140 T15M √ 0.42
      MFWN90-63-22-5T 5 63 18 22 40 8 MO50Y140 T15M √ 0.42
      MFWN90-80-27-5T 5 80 20 27 50 8 MO50Y140 T15M √ 0.99
      MFWN90-80-27-7T 7 80 20 27 50 8 MO50Y140 T15M √ 0.99
      MFWN90-100-32-7T 7 100 45 32 50 8 MO50Y140 T15M √ 1.49
      MFWN90-100-32-9T 9 100 45 32 50 8 MO50Y140 T15M √ 1.48
      MFWN90-125-40-8T 8 125 55 40 63 8 MO50Y140 T15M √ 2.73
      MFWN90-160-40-10T 10 160 56 40F 63 8 MO50Y140 T15M - 3.80
      MFWN90-200-60-12T 12 200 133.5 60 63 8 MO50Y140 T15M - 5.32
      MFWN90-250-60-14T 14 250 133.5 60 63 8 MO50Y140 T15M - 9.01
      Compatibility: Suitable for DEREK or SECO Inserts

      Milling Insert Specifications (WNGU080608N-GM)

      Fig Specification A S d1 r Composition Stock Work Piece (P M K S H)
      WNGU Insert 1WNGU Insert 2WNGU Insert 3 WNGU080608N-GM 14.04 8.25 7.7 0.8 JP5125 ▲ P (Steel) M (Stainless steel)
      JP5225 ▲ P (Steel) M (Stainless steel) S (Heat-resistant alloy)
      JC1135 ▲ P (Steel)
      JC3115 ▲ K (Cast iron)
      ▲ Excellent (In stock) △ Good (In stock) ○ On Request

      Frequently Asked Questions (FAQ)

      What machining operations are suitable for MFWN and MFXN face milling cutters?
      Both MFWN and MFXN 90° square face milling cutter series are engineered for high-versatility operations including face/plane milling, step milling, slotting/grooving, and true 90-degree square shoulder/vertical milling across a wide range of workpiece materials.
      What are the primary advantages of the double-sided 6-edge insert design?
      The double-sided insert provides 6 usable cutting edges, significantly reducing per-edge tooling costs and boosting operational economy compared to conventional milling inserts, while retaining high feed capabilities and anti-break strength.
      What workpiece materials can be processed with these face mills?
      Using designated carbide grades (such as JP5125, JP5225, QP5125, QP5225, JC1135, and JC3115), these cutters efficiently process ISO material classes including P (Carbon & Alloy Steel), M (Stainless Steel), K (Cast Iron), S (Heat-resistant alloys), and H (Hardened steel).
      What is the maximum depth of cut (Ap) supported by the inserts?
      The thick carbide insert structure ensures high anti-breakage strength and allows a maximum cutting depth (Ap) of up to 7.5mm for heavy-duty material removal without compromising tool life.
      Are the cutter bodies compatible with standard brand inserts?
      Yes, the cutter bodies are precisely engineered to suit DEREK inserts as well as compatible SECO type insert geometries, providing flexible sourcing options and consistent seating precision.
      How does the cutter design reduce vibration and angle deviation?
      The cutters feature a large anterior rake angle and a dynamic slant design measured on ZOLLER tool presetting equipment. This combination provides lower cutting resistance, minimizes vibration, eliminates 90° shoulder deviation, and enhances surface finish quality.

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